China ilang pengecoran lilin casting karo adat OEM lanLayanan mesin CNCskanggo nyedhiyani baja alloy ilang produk casting lilin lan liyanecasting logam sing digawe khusus.
Cast alloy steel kudu digunakake nalika kekuatan casting punika relatif dhuwur lan nggunakake wesi cast ora bisa ketemu syarat. Nanging, fluidity baja molten saka baja cast ora apik kaya wesi cast, supaya kekandelan saka struktur pouring ngirim ora cilik banget lan wangun ngirim ora rumit banget. Nalika isi silikon dikontrol ing wates ndhuwur, fluiditas baja molten bisa ditingkatake.
| Lost Wax Casting Technical Data ingRMC Casting Foundry | |
| R&D | Piranti lunak: Solidworks, CAD, Procast, Pro-e |
| Wektu Lead kanggo Pangembangan lan Sampel: 25 nganti 35 dina | |
| Logam Lebur | Baja Tahan Karat Feritik, Baja Tahan Karat Martensit, Baja tahan karat Austenitik, Baja Tahan Karat Pengerasan Presipitasi, Baja Tahan Karat Dupleks |
| Baja Karbon, Baja Paduan, Baja Alat, Baja Tahan Panas, | |
| Nikel-basis Alloy, Aluminium Alloy, Tembaga-basis Alloy, Kobalt-basis Alloy | |
| Standar Logam | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Bahan kanggo Bangunan Shell | Silika Sol (Precipitated Silica) |
| Kaca banyu (Sodium Silikat) | |
| Campuran Silika Sol lan Kaca Banyu | |
| Parameter teknis | Bobot potongan: 2 gram nganti 200 kilogram gram |
| Ukuran Max: 1.000 mm kanggo Diameter utawa Dawane | |
| Min Tembok Ketebalan: 1.5mm | |
| Kekasaran Casting: Ra 3.2-6.4, Kekasaran Mesin: Ra 1.6 | |
| Toleransi Casting: VDG P690, D1 / CT5-7 | |
| Toleransi Permesinan: ISO 2768-mk/IT6 | |
| Inti batin: Inti Keramik, Inti Urea, Inti Lilin Larut Air | |
| Perawatan panas | Normalisasi, Tempering, Quenching, Annealing, Solusi, Karburisasi. |
| Perawatan lumahing | Polishing, Sand / Shot Blasting, Zinc Plating, Nickel Plating, Pengobatan Oksidasi, Phosphating, Powder Painting, Geormet, Anodizing |
| Pengujian Dimensi | CMM, Vernier Caliper, Inside Caliper. Depth Gage, Dhuwur Gage, Go / No go Gage, Perlengkapan Khusus |
| Inspeksi Kimia | Analisis Komposisi Kimia (20 unsur kimia), Inspeksi Kebersihan, Inspeksi Radiografi X-ray, Analyzer Karbon-Sulfur |
| Pemeriksaan Fisik | Balancing Dinamis, Blancing Statis, Sifat Mekanik (Kekerasan, Kekuwatan Hasil, Kekuwatan Tarik), Elongasi |
| Kapasitas Produksi | Luwih saka 250 ton saben sasi, luwih saka 3.000 ton saben taun. |
▶ Bahan Baku kasedhiya kanggoInvestasi Casting, Proses Casting Lilin Ilang:
• Baja Karbon: AISI 1020 - AISI 1060,
• Baja Paduan: ZG20SiMn, ZG30SiMn, ZG30CrMo, ZG35CrMo, ZG35SiMn, ZG35CrMnSi, ZG40Mn, ZG40Cr, ZG42Cr, ZG42CrMo...etc ing panyuwunan.
• Stainless Steel: AISI 304, AISI 304L, AISI 316, AISI 316L, 1.4404, 1.4301 lan kelas stainless steel liyane.
• Kuningan & Tembaga.
• Bahan lan Standar Liyane ing panyuwunan
▶ KapabilitasInvestasi Casting Foundry
• Ukuran Maks: 1.000 mm × 800 mm × 500 mm
• Bobot Range: 0,5 kg - 100 kg
• Kapasitas taunan: 2.000 ton
• Bahan Bond kanggo Bangunan Shell: Sol silika, Kaca banyu lan campurane.
• Toleransi: On Request.
▶ Prosedur Produksi Utama
• Desain Pola & Perkakas → Metal Die Making → Wax Injection → Slurry Assembly → Shell Building → De-Waxing → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → Post Processing utawa Packing kanggo Pengiriman
▶ Priksa Casting Lilin sing Ilang
• Analisis kuantitatif spektrografi lan manual
• Analisis metalografi
• Brinell, Rockwell lan Vickers inspeksi atose
• Analisis properti mekanik
• Tes impact suhu sing kurang lan normal
• Pemriksaan kebersihan
• UT, MT lan RT pengawasan
▶ Proses Post-Casting
• Deburring & Cleaning
• Dijupuk Blasting / Sand Peening
• Perawatan Panas: Normalisasi, Quench, Tempering, Carburization, Nitriding
• Perawatan Permukaan: Passivation, Anodizing, Electroplating, Hot Zinc Plating, Zinc Plating, Nickel Plating, Polishing, Electro-Polishing, Painting, GeoMet, Zintec.
• Mesin: Nguripake, Milling, Lathing, Drilling, Honing, Grinding.
▶ Apa Sampeyan Pilih RMC kanggoCustom Lost Wax Casting Parts?
• solusi Full saka siji supplier kiro-kiro desain pola selaras kanggo castings rampung lan proses secondary kalebu mesin, perawatan panas lan perawatan lumahing.
• usulan Costdown saka engineers profesional kita adhedhasar requirement unik.
• leadtime Short kanggo prototipe, nyoba casting lan sembarang dandan technical bisa.
• Bahan Berikat: Silika Col, Water Glass lan campurane.
• keluwesan Manufaktur kanggo pesenan cilik kanggo pesenan massa.
• Kapabilitas manufaktur outsourcing sing kuwat.
▶ Ketentuan Umum
• Alur kerja utama: Inquiry & Quotation → Confirming Details / Cost Reduction Proposal → Tooling Development → Trial Casting → Samples Approval → Trial Order → Mass Production → Continuous Order Proceeding
• Leadtime: Kira-kira 15-25 dina kanggo pangembangan perkakas lan kira-kira 20 dina kanggo produksi massal.
• Katentuan Pembayaran: Kanggo rembugan.
• Cara pembayaran: T / T, L / C, West Union, Paypal.
