Minangka pengecoran casting investasi lan Produsèn asli ing China, RMC Casting Foundry bisa pour casting alloy adhedhasar nikel minangka saben gambar lan syarat karo lengkapLayanan mesin CNC.
Ingcasting investasiuga disebut casting tliti amarga wis lumahing luwih apik lan akurasi luwih saka proses casting liyane. Utamane kanggo proses casting sol silika, casting rampung bisa tekan CT3 ~ CT5 ing toleransi casting geometris lan CT4 ~ CT6 ing toleransi casting dimensi. Kanggo casing sing diprodhuksi dening investasi, bakal ana kurang utawa malah ora perlu kanggo nggawe proses mesin. Kanggo sawetara ombone, casting investasi bisa ngganti proses mesin kasar.
Bahan kanggo Proses Casting Investasi ing RMC Foundry | |||||
| kategori | Kelas China | Kelas UK | Kelas AS | Kelas Jepang | Kelas Jerman |
| Baja Karbon | ZG15, ZG20, ZG25, ZG35, ZG45, ZG55, Q235, Q345, Q420 | A1, A3, A5, CLA1A, CLA1C, AM1 | 1008, 1015, 1018, 1020, 1025, 1030, 1035, 1040, 1045, 1050, 1060, 1070, WC6, WCC, WCB, WCA, LCB | SC360, SC450, SC480, SCW410, SCW450, SCW550, SCW620, SCC5, S15C, S20C, S25C, S45C, S50C | 1.0570, 1.0558, 1.1191, 1.0619, 1.0446, GS38, GS45, GS52, GS60, 1.0601, C20, C25, C30, C45 |
| Baja paduan rendah | 20Mn, 45Mn, ZG20Cr, 40Cr, 20Mn5, 16CrMo4, 42CrMo, 40CrV, 20CrNiMo, GCr15, 9Mn2V | CLA2, CLA3, CLA4, CLA8, CLA5A, CLA5B, CLA9, CLA11, CLA12B, CLA12C, CLA13, CLA1B, EN1A, EN8, EN9, EN14, EN19, EN24, EN32B, NCM, NCM, NCM, NCM, NCM, NCM3, NCM | 1117, 4130, 4140, 4340, 6150, 5140, WC6, LCB, Gr.13Q, 8620, 8625, 8630, 8640, H13 | SCM415, SCM435, SCM440, SCM445, SKS3 | GS20Mn5, GS15CrNi6, GS16MnCr5, GS25CrMo4V, GS42CrMo4, S50CrV4, 34CrNiMo6, 50CrMo4, G-X35CrMo17, 1.1131, 1.0037, 1.0122, 1.2162, 1.2542, 1.6511, 1.6523, 1.6580, 1.6580, 1.6580, 1.713 1.7225, 1.7227, 1.7228, 1.7231, 1.7321, 1.8519, ST37, ST52 |
| Baja Tahan Karat Feritik | 1Cr17, 022Cr12, 10Cr17, | ANC1B | 430, 431, 446, CA-15, CA6N, CA6NM | SCS1, SCS1X, SCS3, CS3X, SCS4, SCS5, SCS6 | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Baja tahan karat martensit | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | ANC1C, ANC2 | 410, 420, 430, 440B, 440C | SCS2, SCS2A | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Baja tahan karat Austenitik | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | ANC3A, ANC3B, ANC3ALC, ANC3AFC, ANC3BFC, ANC4B, ANC4BFC, ANC20, 316C12, 316S16, 316C16, 347C17 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | SCS11, SCS13, SCS14, SCS14A, SCS16, SCS16A, SCS18, SCS21, SCS35 | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 1.4406 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Precipitation Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | ANC20, ANC21, ANC22 | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | SCS24, SCS32 | 1.4542 |
| Baja Mn Tinggi | ZGMn13-1, ZGMn13-3, ZGMn13-5 | BW10 | B2, B3, B4 | SCMnH1, SCMnH11, SCMnH21 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | SCS10, SCS11 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 | |
| Alat Baja | Cr12 | A5, H12, S5 | SKD11, SKH9, SKH51 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 | |
| Baja Tahan Panas | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | ANC5A | 309, 310, CK20, CH20, HK30 | SCH1, SCH2, SCH11, SCH13, SCH15, SCH21, SCH22, SCH24, SCH41, | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikel Base Alloy | ANC19 | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, Inconel 625 | SCH43, SCH44, SCH45, | 2.4815, 2.4879, 2.4680 | |
| alumunium Paduan | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | AC3A, AC4A, AC4C | G-AlSi7Mg, G-Al12 | |
| Paduan Tembaga | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | CZ125, CZ102, CZ107, CZ124, CZ122 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | C2100, C2300, C2700, C3560, C3771, C5212, C5111 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Kobalt Base Alloy | UMC50, 670, Kelas 31 | 2.4778 | |||
Meh umume logam lan wesi ferrous lan nonferrous bisa dicithak kanthi proses casting investasi. Nanging, ing pengecoran pengecoran lilin sing ilang, kita utamane nggawe wesi dasar nikel, campuran dasar kobalt, baja karbon, baja paduan, baja tahan karat, baja tahan karat super duplex, wesi tuang abu-abu, wesi ulet, wesi aluminium lan kuningan. Kajaba iku, aplikasi tartamtu mbutuhake panggunaan wesi khusus liyane sing digunakake utamane ing lingkungan sing atos. Wesi iki, kayata Titanium lan Vanadium, nyukupi panjaluk tambahan sing ora bisa digayuh karo paduan Aluminium standar. Contone, wesi Titanium asring digunakake kanggo ngasilake bilah turbin lan baling-baling kanggo mesin aerospace. Paduan basis kobalt lan basis Nikel (kanthi macem-macem unsur sekunder sing ditambahake kanggo entuk kekuwatan-kekuwatan, kekuatan-karat lan tahan suhu sing spesifik), minangka jinis logam tuang tambahan.
| Investasi Casting Technical Data ing RMC Foundry | |
| R&D | Piranti lunak: Solidworks, CAD, Procast, Pro-e |
| Wektu Lead kanggo Pangembangan lan Sampel: 25 nganti 35 dina | |
| Logam Lebur | Baja Tahan Karat Feritik, Baja Tahan Karat Martensit, Baja tahan karat Austenitik, Baja Tahan Karat Pengerasan Presipitasi, Baja Tahan Karat Dupleks |
| Baja Karbon, Baja Paduan, Baja Alat, Baja Tahan Panas, | |
| Nikel-basis Alloy, Aluminium Alloy, Tembaga-basis Alloy, Kobalt-basis Alloy | |
| Standar Logam | ISO, GB, ASTM, SAE, GOST EN, DIN, JIS, BS |
| Bahan kanggo Bangunan Shell | Silika Sol (Precipitated Silica) |
| Kaca banyu (Sodium Silikat) | |
| Campuran Silika Sol lan Kaca Banyu | |
| Parameter teknis | Bobot potongan: 2 gram nganti 200 kilogram gram |
| Ukuran Max: 1.000 mm kanggo Diameter utawa Dawane | |
| Min Tembok Ketebalan: 1.5mm | |
| Kekasaran Casting: Ra 3.2-6.4, Kekasaran Mesin: Ra 1.6 | |
| Toleransi Casting: VDG P690, D1 / CT5-7 | |
| Toleransi Permesinan: ISO 2768-mk/IT6 | |
| Inti batin: Inti Keramik, Inti Urea, Inti Lilin Larut Air | |
| Perawatan panas | Normalisasi, Tempering, Quenching, Annealing, Solusi, Karburisasi. |
| Perawatan lumahing | Polishing, Sand / Shot Blasting, Zinc Plating, Nickel Plating, Pengobatan Oksidasi, Phosphating, Powder Painting, Geormet, Anodizing |
| Pengujian Dimensi | CMM, Vernier Caliper, Inside Caliper. Depth Gage, Dhuwur Gage, Go / No go Gage, Perlengkapan Khusus |
| Inspeksi Kimia | Analisis Komposisi Kimia (20 unsur kimia), Inspeksi Kebersihan, Inspeksi Radiografi X-ray, Analyzer Karbon-Sulfur |
| Pemeriksaan Fisik | Balancing Dinamis, Blancing Statis, Sifat Mekanik (Kekerasan, Kekuwatan Hasil, Kekuwatan Tarik), Elongasi |
| Kapasitas Produksi | Luwih saka 250 ton saben sasi, luwih saka 3.000 ton saben taun. |
Paduan adhedhasar nikel nuduhake paduan dhuwur kanthi nikel minangka matriks (umume luwih saka 50%) lan tembaga, molibdenum, kromium lan unsur liyane minangka unsur paduan. Unsur paduan utama paduan berbasis nikel yaiku kromium, tungsten, molibdenum, kobalt, aluminium, titanium, boron, zirkonium lan liya-liyane. Antarane wong-wong mau, Cr, Al, lan sapiturute utamané muter efek anti-oksidasi, lan unsur liyane wis kuwat solusi ngalangi, udan kiat lan wates gandum kiat. Wesi basis nikel biasane duwe struktur austenitik. Ing negara solusi padhet lan perawatan tuwa, ana uga fase intermetallic lan karbonitrida logam ing matriks austenite lan wates gandum saka alloy.
Wesi basis nikel nduweni kekuatan dhuwur lan tahan oksidasi sing apik, tahan korosi lan tahan suhu dhuwur ing kisaran 650 nganti 1000 ° C. Paduan basis nikel minangka paduan tahan suhu dhuwur sing umum. Wesi adhedhasar nikel dipérang dadi paduan tahan panas adhedhasar nikel, paduan tahan karat adhedhasar nikel, paduan tahan nyandhang adhedhasar nikel, paduan presisi basis nikel lan paduan memori wangun adhedhasar nikel miturut sifat utama. Superalloys basis nikel, superalloys basis wesi lan superalloys basis nikel bebarengan diarani minangka paduan suhu dhuwur. Mulane, superalloy adhedhasar nikel diarani minangka paduan berbasis nikel. Bahan seri superalloy adhedhasar nikel digunakake akeh ing penerbangan, aerospace, petroleum, kimia, energi nuklir, metalurgi, laut, perlindungan lingkungan, mesin, elektronik lan lapangan liyane. Tingkat lan cara perawatan panas sing dipilih kanggo bagean mekanik sing beda bakal beda.
Wesi basis nikel umume dibuwang liwat proses casting investasi. Tingkat umum saka wesi basis nikel kanggo casting minangka nderek:
1) Paduan Ni-Cr-Mo, seri Hastelloy C-276, C-22, C-2000, C-4, B-3
2) Ni-Cr alloy: Inconel 600, Inconel 601,Inconel 625, Inconel 718, Inconel X 750, Incoloy 800, Incoloy 800H, Incoloy 800HT, Incoloy 825;
3) Ni-Cu alloy, Monel 400, Monel K500
| Layanan | Katrangan |
| Layanan Perawatan lumahing | Powder Coating, Anodization, Elektrofotesis, Chrome Plating, Lukisan, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, Geormet, Zintek, etc. |
| Layanan Mesin Presisi CNC | Bubut, Penggilingan, Nguripake, Ngasah, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding ... etc. |
| Inspeksi lan Kontrol Kualitas | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester... etc. |
Aplikasi saka Custom Casting lan Machining Parts:
- Suku Cadang Mobil: Brake Disc, Connect Rod, Drive Axle, Drive Shaft, Control Arm, Gearbox Housing, Gearbox Cover, Clutch Cover, Clutch Housing, Roda, Filter Housing, CV Joint Housing, Lock Hook.
- Parts Truk: Rocker Arms, Transmission Gearbox, Drive Axles, Gear Housing, Gear Cover, Towing Eye, Connect Rod, Engine Block, Engine Cover, Joint Bolt, Power Takeoff, Crankshaft, Camshaft, Oil Pan.
- Bagian Hidrolik: Silinder Hidrolik, Pompa Hidrolik, Housing Gerotor, Vane, Bushing, Tank Hidrolik, Kepala Silinder Hidrolik, Braket Segitiga Silinder Hidrolik.
- Mesin Pertanian lan Bagian Traktor: Gear Housing, Gear Cover, Connect Rod, Torque Rod, Engine Block, Engine Cover, Oil Pump Housing, Bracket, Gantungan, Hook, Bracket.
- Sepur Rel lan Mobil Barang: Housing Shock Absorber, Shock Absorber Cover, Draft Gear Housing, Draft Gear Cover, Wedge lan Cone, Roda, Sistem Rem, Handle, Guids.
- Parts Mesin Konstruksi: Gear, Kursi Bearing, Gear Pump, Gearbox Housing, Gearbox Cover, Flange, Bushing, Boom Cylinder, Dhukungan Bracket, Tank Hidrolik, Ember Gigi, Ember.
- Bagean Peralatan Logistik: Roda, Kastor, Braket, Silinder Hidrolik, Suku Cadang Forklift, Kotak Kunci,
- Katup lan Pump Parts: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Konektor, Camlock, Open Impeller, Close Impeller, Pump Housing (Body), Pump Cover.
