OEM khusus omah tutup stainless steel dening casting investasi tliti + mesin CNC. Kasedhiya proses luwih: perawatan panas, perawatan permukaan, testing lan perakitan.
Katup lan Pump Partssaka RMC Foundry dening casting investasi saka stainless steel: Valve Body (Housing), Butterfly Valve Disc, Ball Valve Housing, Flange, Konektor, Camlock, Open Impeller, Close Impeller, Pump Housing (Body), Pump Cover.
Baja tahan karat yaiku singkatan saka baja tahan karat lan tahan asam. Iki diarani stainless steel sing tahan kanggo media korosif sing lemah kayata hawa, uap, lan banyu. Baja tahan korosi diarani baja tahan asam.
Amarga beda komposisi kimia antarane baja tahan karat biasa lan baja tahan asam, resistensi korosi beda. Baja tahan karat biasa umume ora tahan korosi media kimia, dene baja tahan asam umume ora korosif. Istilah "baja tahan karat" ora mung nuduhake siji jinis baja tahan karat, nanging uga nuduhake luwih saka satus baja tahan karat industri. Saben stainless steel dikembangaké wis kinerja apik ing lapangan aplikasi tartamtu.
Baja tahan karat asring dipérang dadi baja tahan karat martensit, baja tahan karat feritik, baja tahan karat austenitik, baja tahan karat austenitik-ferrit (duplex) lan baja tahan karat pengerasan udan miturut kahanan struktur mikro. Kajaba iku, miturut komposisi kimia, bisa dipérang dadi kromium stainless steel, kromium nikel stainless steel lan kromium manganese nitrogen stainless steel, etc.
Ing produksi casting, paling sakacasting baja tahan karatrampung deningcasting investasi. Lumahing casting stainless steel diprodhuksi dening casting investasi iku Gamelan lan akurasi dimensi luwih gampang kanggo kontrol. Mesthi, biaya investasi casting bagean stainless steel relatif dhuwur dibandhingake pangolahan lan bahan liyane.
Casting investasi, uga disebut casting tliti utawa casting lilin ilang, digunakake akeh amarga nawakake casting asimetris karo rincian banget nggoleki kanggo diprodhuksi relatif inexpensively. Proses kasebut kalebu ngasilake casting logam nggunakake cetakan refraktori sing digawe saka pola replika lilin.
| Kelas Setara saka Stainless Steel | |||||||
| KUMPULAN | AISI | W-stoff | DIN | BS | SS | UNE / IHA | UNI |
| Baja tahan karat martensit lan feritik | 420 C | 1.4034 | X43Cr16 | ||||
| 440 B/1 | 1.4112 | X90 Cr Mo V18 | |||||
| - | 1.2083 | X42 Kr 13 | - | 2314 | F.5263 | - | |
| 403 | 1.4000 | X6Cr13 | 403 S 17 | 2301 | F.3110 | X6Cr13 | |
| (410S) | 1.4001 | X7 Kr 14 | (403 S17) | 2301 | F.3110 | X6Cr13 | |
| 405 | 1.4002 | X6 KrAl 13 | 405 S 17 | - | F.3111 | X6 KrAl 13 | |
| 416 | 1.4005 | X12 CrS 13 | 416 S 21 | 2380 | F.3411 | X12CrS13 | |
| 410 | 1.4006 | X 10 Kr 13 | 410 S21 | 2302 | F.3401 | X12Cr13 | |
| 430 | 1.4016 | X6 Kr 17 | 430 S 17 | 2320 | F.3113 | X8Cr17 | |
| 420 | 1.4021 | X20 Cr 13 | 420 S 37 | 2303 | F.3402 | X20Cr13 | |
| 420F | 1.4028 | X30 Cr 13 | 420 S 45 | (2304) | F.3403 | X30Cr13 | |
| (420) | 1.4031 | X39Cr13 | 420 S 45 | (2304) | F.3404 | - | |
| 431 | 1.4057 | X20 CrNi 17 2 | 431 S 29 | 2321 | F.3427 | X16CrNi16 | |
| 430F | 1.4104 | X12 CrMoS 17 | - | 2383 | F.3117 | X10CrS17 | |
| 434 | 1.4113 | X6 CrMo 17 | 434 S 17 | 2325 | - | X8CrMo17 | |
| 430Ti | 1.4510 | X6 CrTi 17 | - | - | - | X6CrTi17 | |
| 409 | 1.4512 | X5 CrTi 12 | 409 S 17 | - | - | X6CrTi12 | |
| Baja Tahan Karat Austenitik | 304 | 1.4301 | X5 CrNi 18 9 | 304 S 15 | 2332 | F.3551 | X5CrNi18 10 |
| 305 | 1.4303 | X5 CrNi 18 12 | 305 S 19 | - | - | X8CrNi19 10 | |
| 303 | 1.4305 | X12 CrNiS 18 8 | 303 S 21 | 2346 | F.3508 | X10CrNiS 18 09 | |
| 304L | 1.4306 | X2 CrNiS 18 9 | 304 S 12 | 2352 | F.3503 | X2CrNi18 11 | |
| 301 | 1.4310 | X12 CrNi 17 7 | - | 2331 | F.3517 | X12CrNi17 07 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2332 | F.3551 | X5CrNi18 10 | |
| 304 | 1.4350 | X5 CrNi 18 9 | 304 S 31 | 2333 | F.3551 | X5CrNi18 10 | |
| 304LN | 1.4311 | X2 CrNiN 18 10 | 304 S 62 | 2371 | - | - | |
| 316 | 1.4401 | X5 CrNiMo 18 10 | 316 S 16 | 2347 | F.3543 | X5CrNiMo17 12 | |
| 316L | 1.4404 | - | 316 S 12/13/14/22/24 | 2348 | X2CrNiMo17 12 | ||
| 316LN | 1.4429 | X2 CrNiMoN 18 13 | - | 2375 | - | - | |
| 316L | 1.4435 | X2 CrNiMo 18 12 | 316 S 12/13/14/22/24 | 2353 | - | X2CrNiMo17 12 | |
| 316 | 1.4436 | - | 316 S 33 | 2343 | - | X8CrNiMo 17 13 | |
| 317L | 1.4438 | X2 CrNiMo 18 16 | 317 S 12 | 2367 | - | X2CrNiMo18 16 | |
| 329 | 1.4460 | X3 CrNiMoN 27 5 2 | - | 2324 | F.3309 | - | |
| 321 | 1.4541 | X10 CrNiTi 18 9 | 321 S 12 | 2337 | F.3553 | X6CrNiTi18 11 | |
| 347 | 1.4550 | X10 CrNiNb 18 9 | 347 S 17 | 2338 | F.3552 | X6CrNiNb18 11 | |
| 316Ti | 1.4571 | X10 CrNiMoTi 18 10 | 320 S 17 | 2350 | F.3535 | X6CrNiMoTi 17 12 | |
| 309 | 1.4828 | X15 CrNiSi 20 12 | 309 S 24 | - | - | X16 CrNi 24 14 | |
| 330 | 1.4864 | X12 NiCrSi 36 16 | - | - | - | - | |
| Duplex Stainless Steel | S32750 | 1.4410 | X 2 KrNiMoN 25 7 4 | - | 2328 | - | - |
| S31500 | 1.4417 | X 2 CrNiMoSi 19 5 | - | 2376 | - | - | |
| S31803 | 1.4462 | X 2 KrNiMoN 22 5 3 | - | 2377 | - | - | |
| S32760 | 1.4501 | X 3 KrNiMoN 25 7 | - | - | - | - | |
| 630 | 1.4542 | X5CrNiCNb16-4 | - | - | - | - | |
| A564/630 | - | - | - | - | - | - | |
Kapabilitas sakaInvestasi Casting Foundry:
• Ukuran Maks: 1.000 mm × 800 mm × 500 mm
• Bobot Range: 0,5 kg - 100 kg
• Kapasitas taunan: 2.000 ton
• Bahan Bond kanggo Bangunan Shell: Sol silika, Kaca banyu lan campurane.
• Toleransi: On Request.
Kaluwihan sakaInvestasi Casting Komponen:
- Rampung permukaan sing apik banget lan lancar
- Toleransi dimensi sing ketat.
- Bentuk sing rumit lan rumit kanthi keluwesan desain
- Kemampuan kanggo cast tembok lancip Mulane komponèn casting korek
- Pilihan saka macem-macem logam tuang lan wesi (ferrous lan non-ferrous)
- Draft ora dibutuhake ing desain cetakan.
- Ngurangi kabutuhan mesin sekunder.
- Sampah bahan sing sithik.
| Bahan kanggoInvestasi CastingProses ing RMC Foundry | |||
| kategori | Kelas China | Kelas AS | Kelas Jerman |
| Baja Tahan Karat Feritik | 1Cr17, 022Cr12, 10Cr17, | 430, 431, 446, CA-15, CA6N, CA6NM | 1.4000, 1.4005, 1.4008, 1.4016, GX22CrNi17, GX4CrNi13-4 |
| Baja tahan karat martensit | 1Cr13, 2Cr13, 3Cr13, 4Cr13, | 410, 420, 430, 440B, 440C | 1.4021, 1.4027, 1.4028, 1.4057, 1.4059, 1.4104, 1.4112, 1.4116, 1.4120, 1.4122, 1.4125 |
| Baja tahan karat Austenitik | 06Cr19Ni10, 022Cr19Ni10, 06Cr25Ni20, 022Cr17Ni12Mo2, 03Cr18Ni16Mo5 | 302, 303, 304, 304L, 316, 316L, 329, CF3, CF3M, CF8, CF8M, CN7M, CN3MN | 1.3960, 1.4301, 1.4305, 1.4306, 1.4308, 1.4313, 1.4321, 1.4401, 1.4403, 1.4404, 1.4405, 1.4404, 1.4406 1.4435, 1.4436, 1.4539, 1.4550, 1.4552, 1.4581, 1.4582, 1.4584, |
| Precipitation Hardening Stainless Steel | 05Cr15Ni5Cu4Nb, 05Cr17Ni4Cu4Nb | 630, 634, 17-4PH, 15-5PH, CB7Cu-1 | 1.4542 |
| Duplex Stainless Steel | 022Cr22Ni5Mo3N, 022Cr25Ni6Mo2N | A 890 1C, A 890 1A, A 890 3A, A 890 4A, A 890 5A, A 995 1B, A 995 4A, A 995 5A, 2205, 2507 | 1.4460, 1.4462, 1.4468, 1.4469, 1.4517, 1.4770 |
| Baja Mn Tinggi | ZGMn13-1, ZGMn13-3, ZGMn13-5 | B2, B3, B4 | 1.3802, 1.3966, 1.3301, 1.3302 |
| Alat Baja | Cr12 | A5, H12, S5 | 1.2344, 1.3343, 1.4528, GXCrMo17, X210Cr13, GX162CrMoV12 |
| Baja Tahan Panas | 20Cr25Ni20, 16Cr23Ni13, 45Cr14Ni14W2Mo | 309, 310, CK20, CH20, HK30 | 1.4826, 1.4828, 1.4855, 1.4865 |
| Nikel-Base Alloy | HASTELLY-C, HASTELLY-X, SUPPER22H, CW-2M, CW-6M, CW-12MW, CX-2MW, HX(66Ni-17Cr), MRE-2, NA-22H, NW-22, M30C, M-35 -1, INCOLOY600, INCOLOY625 | 2.4815, 2.4879, 2.4680 | |
| alumunium Paduan | ZL101, ZL102, ZL104 | ASTM A356, ASTM A413, ASTM A360 | G-AlSi7Mg, G-Al12 |
| Paduan Tembaga | H96, H85, H65, HPb63-3, HPb59-1, QSn6.5-0.1, QSn7-0.2 | C21000, C23000, C27000, C34500, C37710, C86500, C87600, C87400, C87800, C52100, C51100 | CuZn5, CuZn15, CuZn35, CuZn36Pb3, CuZn40Pb2, CuSn10P1, CuSn5ZnPb, CuSn5Zn5Pb5 |
| Alloy basis kobalt | UMC50, 670, Kelas 31 | 2.4778 | |
| INVESTASI CASTING TOLERANCES | |||
| inci | milimeter | ||
| ukuran | Toleransi | ukuran | Toleransi |
| Nganti 0.500 | ±.004" | Nganti 12.0 | ± 0,10 mm |
| 0.500 nganti 1.000” | ±.006" | 12.0 kanggo 25.0 | ± 0,15 mm |
| 1.000 nganti 1.500” | ±.008" | 25.0 kanggo 37.0 | ± 0,20 mm |
| 1.500 nganti 2.000" | ±.010" | 37,0 kanggo 50,0 | ± 0,25 mm |
| 2.000 nganti 2.500” | ±.012" | 50,0 kanggo 62,0 | ± 0,30 mm |
| 2.500 nganti 3.500” | ±.014" | 62,0 kanggo 87,0 | ± 0,35 mm |
| 3.500 nganti 5.000” | ±.017" | 87.0 kanggo 125.0 | ± 0,40 mm |
| 5.000 nganti 7.500” | ±.020" | 125.0 kanggo 190.0 | ± 0,50 mm |
| 7.500 nganti 10.000” | ±.022" | 190.0 kanggo 250.0 | ± 0,57 mm |
| 10.000 nganti 12.500” | ±.025" | 250,0 kanggo 312,0 | ± 0,60 mm |
| 12.500 kanggo 15.000 | ±.028" | 312,0 kanggo 375,0 | ± 0,70 mm |
Layanan Tambah Nilai ing Teknik lan Manufaktur:
| Layanan | Katrangan |
| Layanan Perawatan lumahing | Powder Coating, Anodization, Elektrofotesis, Chrome Plating, Lukisan, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, Geormet, Zintek, etc. |
| Layanan Mesin Presisi CNC | Bubut, Penggilingan, Nguripake, Ngasah, Drilling, Boring, Tapping, Wire Electrode Cutting, Grinding ... etc. |
| Inspeksi lan Kontrol Kualitas | Spectrum Analyzer, CMM, Hardness Tester, Tensile Strength Tester, Yild Strentgh Testor, Sealing Pressure Tester, Carbon Sulfur Analyzer, Metallurgical Microscopy, Press Force Tester... etc. |
